What Is Calendered Vinyl

Customers often wonder about the differences between the two.

What is calendered vinyl.

The basic ingredients are the same but the manufacturing process and type of plasticizers used result in significant differences. This process generally results in a film that retains a virtual memory of it s original shape. Like the name suggests the product starts as a solid and goes through a series of rollers to flatten it out. Vinyl film the workhorse of many print shops can be produced as either a cast or calendered film.

Calendered vinyl films are formed from an older process of taking the dough like pvc and rolling it through calendered rolls that gradually form the material to the desired thickness thus the name calendered vinyl. Cast vinyl is recommended for complex surfaces with curves rivets and corrugations. Hence calendered vinyl is. These films typically last 7 years outdoors.

Vinyl is the choice of material for window graphics vehicle wraps pop up displays and many other common types of signage. The films when cooled generally range in thickness between 70 100 micron. Calendered vinyl is usually 2 5 mils to 4 mils thick. Cast vinyl and calendered vinyl.

Calendered vinyl is made by extruding a heated mixture through calendering rollers. The manufacturing process of calendered vinyl is much faster then that of cast vinyl and this ensures bulk production at a lower cost. By molly waters technical specialist avery dennison graphics reflective solutions.